Chilled Water Flow Calculator ❄️

Convert a cooling load into chilled water flow. Enter kW, tons or Btu/h and the supply-return ΔT, for water or glycol, and see the flow in L/s, m³/h and gpm with a pipe velocity check.

🧮 Inputs

Glycol properties are approximate values near 5–10 °C; use the manufacturer's data for final design.
Auto calculate enabled (no Calculate button).
Chilled Water Flow
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Flow (gpm)
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Flow (m³/h)
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Rule of Thumb
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Details

Chilled Water Flow Formula

SI: Q (L/s) = Load (kW) ÷ (cp × ΔT) × 1000/ρ ≈ kW ÷ (4.19 × ΔT °C)

US: gpm = Btu/h ÷ (500 × ΔT °F) = 24 × tons ÷ ΔT °F

At a 10 °F ΔT each ton needs 2.4 gpm; at 12 °F, 2.0 gpm. In SI, 1 kW at 6 K needs 0.040 L/s. A larger ΔT means less flow, smaller pipes and pumps, but the coils must be selected for it. Glycol carries less heat per litre than water, so the same load needs about 10–20% more flow.

Next Steps

Size the pipes with the Chilled Water Pipe Sizing Calculator, the pump with the Pump Head Calculator, and the chiller with the Chiller Tonnage Calculator. More on chilled water pipe sizing.

FAQ

How do you calculate chilled water flow?

gpm = 24 × tons ÷ ΔT in °F, or in SI L/s = kW ÷ (4.19 × ΔT in °C). 100 tons at 10 °F ΔT needs 240 gpm; 350 kW at 6 °C ΔT needs 13.9 L/s.

How many gpm per ton of chilled water?

2.4 gpm per ton at a 10 °F temperature difference, 2.0 gpm per ton at 12 °F and 1.5 gpm per ton at 16 °F.

📚 References

  • ASHRAE Handbook – HVAC Systems and Equipment: hydronic heating and cooling
  • ASHRAE Handbook – Fundamentals: physical properties of secondary coolants (glycols)

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